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Magnetic rope testing of a pedestrian footbridge

stephane pernot
KnowMore
17 January 2022
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This  article is reporting the magnetic rope inspection of the François Baud pedestrian footbridge achieved on May 2021 in close collaboration with Cordata team of rope access technicians. The suspended footbridge built in 1952 is 175 meters long and is crossing the Dranse river in Morzine, France. The purpose was to assess the rope condition of the bridge suspension as well as of the parabolic tension ropes attached to the girder. To the best of our knowledge, this is a pionneering work mixing both rope disassembly and the MRT inspection of rope section under the hanger’s clamps. 

+disassembly of hangers
disassembly of hangers
+hoisting work by cordata rope access technician
hoisting work by cordata rope access technician

Survey strategy

A survey strategy was followed to inspect the most likely damaged rope sections near the middle of the girder and close to the anchorings. The MRT inspection was achieved following the recommandations of Chabert MTI who advised to gradually monitor rope section after another after locally disassembling the rope suspension and to enable the drawing of the MRT device. Two hangers were dismantled at the vicinity of targeted rope section to be inspected and pull-lift systems were installed to take back the load in order to maintain the cross beams underneath the deck into position.
+naked suspension rope under hanger's clamp
Naked suspension rope under hanger's clamp
Naked suspension rope under hanger's clamp
+removed hanger with its open clamp
removed hanger with its open clamp
Closeup at dismantled hanger clamp

Hanger's disassembly

After disassembling hangers, hidden rope sections revealed some bleeding of rope lubricant which still exists almost seventy years after their installation. On the first hand, a visual inspection did not revealed any clue of developing damage nearby clamp sections, this notice being later confirmed by the wirelet analysis of magnetic signals. On the other hand, some hanger’s threaded end happened to suffer from serious abrasion due to the lateral motion of the deck.

+Lubricant bleeding under hanger's clamp
Lubricant bleeding under hanger's clamp
Lubricant bleeding under hanger's clamp
+thread abrasion at hanger's end
thread abrasion at hanger's end
Thread abrasion at hanger's end due to contact with girder.

Cordist operation on bridge stays

Cordata rope access technicians showed their best skills during the inspection to either install a return pulley for the drawing of the MRT device or to insert a sufficient clearance by means of a rope spacer to enable the passage of the SMRT40 magnetic device.



+descent of the cordist along the bracing
descent of the cordist along the bracing
Descent of the cordist along the bracing to install a deflection pulley for MRT testing.
+Cordist securing mrt test of suspension rope
Cordist securing mrt test of suspension rope
Cordist securing MRT testing of suspension ropes.

MRT inspection of bridge stays

The SMRT40 magnetic device is pulled along the opened section of suspension rope to reveal rope anomalies along its span and in peculiar at the vicinity of clamp areas. This operation was repeated to inspection ten rope sections following the survey strategy. Upstream parabolic rope used to stabilize the deck laterally was inspecting by pulling the MRT device from the anchoring till the first needle attachment. Strangely, the parabolic rope was the one that suffered the most in seventy years. Nothing critical, don’t worry!

+magneto-inductive inspection of some suspended rope sections
magneto-inductive inspection of some suspended rope sections
Magneto-inductive inspection of some suspended rope sections
+setup for parabolic rope MRT inspection
setup for parabolic rope MRT inspection
Setup for parabolic rope MRT inspection

Wirelet analysis of magnetic signals

Magnetic signals were finally analyzed by using Wirelet software to assess rope’s condition . Pictures that follow illustrate : 

  • The full wirelet scalogram of parabolic rope displays the energy of magnetic signals with respect to the position along the rope and the frequency (or the depth inside the rope). Several events may be distinguished whose signature give some indication about the kind of rope anomaly, and their severity,
  • down left picture highlights the signature of a concentrated wear anomaly of internal wire mainly due to the indentation of wires 
  • down right signature is related to a magnetized lubricant spot with negative energy.

Wirelet software sketched in the carousel allows to make a complete and thorough analysis of rope condition and to edit a report for instance according to the EN12927 standard. 

+Wirelet scalogram of magnetic signals related to upstream parabolic rope
Wirelet scalogram of magnetic signals related to upstream parabolic rope
Wirelet scalogram of magnetic LF1 signal related to upstream parabolic rope.
+Wirelet signature of concentrated wear of internal wires
Wirelet signature of concentrated wear of internal wires
Wirelet signature of concentrated wear of internal wires.
+Wirelet signature of a lubricant bleeding
Wirelet signature of a lubricant bleeding
Wirelet signature of a localized lubricant bleeding.
bridge wire rope wirelet Mrt


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